Filtration and Ultrafiltration

Introduction

            Filtration and ultrafiltration are two of the most important separation techniques used both in laboratory research and industry to separate solid particles from liquids and gases.   Both filtration and ultrafiltration play a vital role in improving process efficiency and plant safety while reducing a plant’s costs and environmental impacts. Employing these separation techniques can keep both gases and liquids clean, extend the life of plant components, and improve product quality.  

The more tradition forms of filtration          including rotary vacuum filtration (RVF) and centrifugation, which have historically been used for many of the solid-liquid separation process steps required in pharmaceutical and food processing. Recently, these industries                                                            have been evaluating and utilizing membrane                              Membrane Device [4]                                                                                                                      based technologies used in applications where RVFs and centrifuges were employed.  Membrane systems offer many advantages over the traditional systems and therefore are becoming widely used in both the laboratory and in industry to purify and concentrate macro and micromolecular products. Membranes are attractive for use in separation due to their permselective properties, their large internal adsorptive surface area, and their useful mass transfer characteristics.  They can be used in fermentors and bioreactors to transport gases into the vessel and transfer cell culture medium out of the vessel.  Without the need for vaporization, membrane separations can also operate with much less energy consumption.

The pharmaceutical and biotechnology industries are quickly adopting membranes as their filtration device of choice.  The gentle separation process is perfect for proteins or other thermally unstable compounds that would be destroyed in a distillation column.  A well-designed membrane separation wastes less product than almost any other form of separation out there today.  Although it is a slower and lower volume process than most other separation processes out there today, its effectiveness makes it ideal for retrieving small amounts of very expensive products.

So what is a membrane?  They are not an invention of man.  They are an invention of nature.  They can be found everywhere in nature.  The lungs we breathe with represent an incredibly complex yet effective membrane system.  Actually every living cell in the world represents a small membrane system.

Membranes have found a home in many areas beyond the pharmaceutical and biotechnology arenas as well.  Although membranes are excellent for expensive high profile separations, they can also be ideal for low cost “simple” systems as well.  Some areas membranes can be found today are the separation of gases, removal or microorganisms from air or water streams, water purification, ethanol production in a continuous fermentation/membrane pervaporation system, detection of trace elements in air or water streams, and a whole host of exotic applications that require either the high selectibility of an advanced membrane system, or the simplicity and low cost of a filter system. 

 

To learn more about membranes and other filtration devices and techniques, take a look at the links below…..

 

Related Topics:

 

Different Types of Membranes

Membrane Filtration Vs. Traditional Methods

Ultrafiltration

Biological Filtration:  The Kidney

Importance of Filtration in Industry

Industrial Uses of Filtration

Filtration Calculations

Impact in the Future

References

Created by:  Danielle Beurer and Courtney Wells

Biochemical Engineering Project-Fall 2000