Boiler Operation cont.

Click here to see the boiler diagram which doesn't currently exist

4.3 Cycling of Feedwater through the Boiler Drum

The heated boiler feedwater is carried to the boiler drum by pipes referred to as downcomers. The feedwater is then sent through the boiler drum several times to maximize the amount of steam formed. Pipes referred to as risers carry the liquid/vapor stream back into the boiler drum.

4.4 Boiler Drum

A boiler drum is a unit which is rated at a certain temperature and pressure to force the boiler feedwater into the vapor phase (steam). As the vapor phase is formed the liquid level in the drum decreases. It is important to maintain control of the liquid level in the boiler drum to prevent damage to the unit. Complex control schemes have been developed control the level of the drum by adjusting the rate of flow, the inlet temperature etc. The steam formed in the boiler drum still contains a certain percent of liquid content. This liquid contained in the steam is referred to as the quality. The two phase system that is formed (liquid & vapor) in the boilerdrum is then cycled though the boiler several times before it is sent to the superheater unit.

4.5 Convection Tubes

The convection tubes are where the cooler water being fed to the boiler drum and the liquid/steam mixture exiting the boiler drum exchange heat in order to further raise the temperature of the boiler feedwater. The heat exhcange between the liquid feedwater stream and the liquid/steam exit stream occurs through the use of a fluid as the medium of heat transfer. This type of heat transfer is referred to as convection.

4.6 Mud Drum

The Mud drum is a unit which is located beneath the boiler drum to collect the solid materials which precipitate out of the boiler feedwater due to the high presssure and temperature conditions of the boiler. The process by which suspended solids are collected in the boiler is referred to as cycling. Cycling occurs because the boiler feedwater is sent throught the boiler drum a number of times. This is done to produce the maximum amount of steam per unit volume of feedwater. On each run through the boiler drum, a portion of the boiler feedwater is vaporized. This results in an increase in the solids concentration in the boiler drum. Eventually, the solids concentration hinders the ability to maintain steam generation efficiency. At this time, a stream of compressed air is used to blow the solids into the mud drum beneath the boiler. The mud drum then stores these materials for later disposal. This process of using compressed air to remove the collected suspended solids is referred to as blowdown.


  • Go with the flow!